HVACR
Specialist suppliers of tube processing machinery and related equipment for the:
Heating, Ventilation, Air Conditioning, and Refrigeration Industries
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fully automated production boosting processing systems
Laser cutting system from Trumpf
Fully automatic complete solutions for all areas of pipe processing
Connections can be formed directly on the pipe end
Software solutions perfectly adapted to the applications
Extremely short setup times
Robot integration of all common brands (KuKa, ABB, Yaskava, Fanuc, etc.)
EFFICIENT, FLEXIBLE AND FULLY AUTOMATED
Transfluid offers its customers in the HVACR technology sector many important advantages.
The biggest one, however, is the comprehensive portfolio of machines for tube production.
Whether you are looking for a single stand alone machine or a fully functioning production cell
Come direct. There are a load of benefits to unpack
Only stable and precisely manufactured pipes ensure safety at high flow rates and cold-heat load changes.
With modern high-tech for cutting, bending, forming and end machining, we offer pipe processing machines for
heating technology, pipes for heat pumps, fresh water stations, wind power and biogas plants. In this way,
we support the future-proof operational readiness of your products.
COMPACT AND HIGHLY FLEXIBLE
Due to the current demand in the field of renewable energies, especially with regard to heat pumps and domestic hot water systems, we decided to create a new, compact production cell concept that is specially adapted to this field it offers customers the capability for expansion at a good investment/performance ratio with the smallest possible space/footprint requirement.
Exploring the Use of Automated Tube Processing
in HVAC Manufacturing
In a real-life project, nine different Transfluid machines and a handling robot were connected to form a production unit. However, the system was not designed to build just one component but seven- with varying geometries, lengths and tube diameters (from 1/2“ to 1 1/16“).
Bending, punching, deburring, and various types of
end forms where required.
This variety called for different loading systems. Diameters of 1/4“ – 1/2“ can be fed directly into the process from a coil and straightened prior to cutting. A loading table feeds larger-diameter tubes into the cutting machine.
Automated manufacturing
Tube processing plays a crucial role in the manufacturing of HVAC (heating, ventilation, and air conditioning) systems. It involves a range of techniques such as bending, cutting, forming, brazing, and inspection, which are used to create the various components of HVAC systems. In recent years, there has been a significant increase in the use of automated tube processing in HVAC manufacturing, leading to improved efficiency and product quality.
To summaries the Advantages of automation:
- Modular plant design
- Attractive price / performance ratio
- Extremely compact, small footprint
- High flexibility for short pipelines
- Bending possible with and without mandrel
- Tube ends can be machined on both sides (depending on geometry)
- Arbitrarily expandable
- Punching of holes on the bending machine possible (depending on geometry)
- Volatilising lubricants that eliminate the need to wash the pipe if necessary
- Low lubricant consumption
- Central plant control
- Fast, easily accessible tool change
When Transfluid meets Trumpf – Laser cutting precise and fast
Providing you with the Best of both worlds
To summaries
Expandable – Modular plant design
Version 1:
- Loading of finished blanks up to 1000 mm
- Discharge onto conveyor belt
- Loading of the finished sections via step conveyors
- Forming of the 1st pipe end- If necessary, turning of the tube and forming of the 2nd tube end
- Right/left bending mandrel bending system
Version 2:
- Coil feeding incl. straightening and cutting to length
- Discharge onto conveyor belt
- Feeding of the tubes as coil material
- Tube straightener
- Calibrating and chipless cutting of the tubes
- Forming of the 1st tube end – If necessary, turning of the tube and forming of the 2nd tube end
- Compact handling
- Right/left bending mandrel bending system
Version 3:
- Combination of straight pipe feeding and coil feeding
- Discharge onto conveyor belt
- Feeding of the tubes as coil material
- Tube straightener
- Calibrating and chipless cutting of the tubes
- Alternative to coil: feeding of fixed lengths up to 1000 mm
- Forming of the 1st tube end – If necessary, turning of the tube and forming of the 2nd tube end
- Compact handling
- Right/left bending mandrel bending system
Further expansion stages:
- The new cells can be expanded as required using the transfluid machine portfolio to include, for example:
- To machine the second side of the pipe or trim excess lengths
- Necklines to addition
- Feed nuts
- Control Stations
- Printing / Labeling Stations
So, whether you are looking for a Single stand alone machine or a
Fully automated production cell.
Come direct
There are a load of benefits to unpack
We offer complete consultation and step by step advice to accompany
your project from planning through to commissioning
A live or remote demonstration can be arranged
and is recommended
Please direct dial, text or
WhatsApp me:
John Owen
UK: 07776 213919
International DD: 0044 7776 213919
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