Get ahead of the curve – The future is Electric
Busbars – Shaping the flow of energy
- The material can be twisted up to 90°
- Bending beyond the width of the material
- Clockwise and anti-clockwise bending with just one clamp ng
- Following pressure die
- Quick tool change
- Push bending function makes very tight bending radii possible for thin materials
Extremely long busbars cut and bent automatically.
Bending busbars for electric cars is a crucial step that affects the efficiency and performance of these vehicles. Precision, choice of materials and
innovative technologies are crucial to ensure that the power distribution systems in electric cars operate reliably and efficiently. While the
automotive industry continues to grow and develop, the technology used to produce busbars for electric cars also continues to
advance to meet the increasing demands.
Transfluid, the bending and forming specialists have now presented a key development step at FABTECH 2023. Transfluid have developed a
bending robot specially to meet the requirements for the production of busbars, capable of processing busbars with a cross-section
of up to 60 mm² and a stretched length of up to 3,000 mm.
BENDING OF BUSBARS
Transfluid’s bending machines are known for their performance in tube bending, and they can also be used to bend geometries from
solid materials, such as round bars and materials with a square or rectangular section.
The Energiewende, Germany’s transition to a low-carbon, nuclear-free economy, means an increase in the production of energy rails
and busbars. The current applications are growing and the new areas appear and change almost on a daily basis. Transfluid are
offering their customers peace of mind due to their many years of experience and the innovating research and development work in new projects.
Bending of solid material – round, square, rectangular.
Solid semi-finished products such as round copper bars or square cross-sections can be bent excellently with Transfluid bending
machines. Our state-of-the-art software, which is perfect for round and rectangular materials. Precise bending results can be
achieved with economical cycle times.
BUSBAR CUTTING UNIT
An optimal, contact-optimised cutting surface is also important for busbars.
Transfluid offers a fast, efficient cutting system that feeds from the coil. Conductor rails with different lengths can be cut and then sorted out.
Thanks to their high cycle rate, the blanks can be pre-produced for the subsequent process or fed directly to the bending machine using handling systems.
Transfluid t bend DB CNC-R/L
ECONOMICAL – AUTOMATED – PROCESSES
Our bi-directional clockwise/counterclockwise bending machines the most complex bends become reality with great accuracy.
The Bending head of our fully electric CNC R/L series can be positioned horizontally and vertically,
including 360° rotation axis for a change of bending direction (right- or left-hand).
For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times.
Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most complex geometries on tubes.
Our robust machine construction means customers have come to expect decades of heavy use. This machine is supplied with an easy-to-use
Siemens CNC control system, which utilises an intuitive program in a Windows based operating system set up for networking.
Get ahead of the curve
The future is Electric
Come direct
There are a load of benefits to unpack
We offer complete consultation and step by step advice to accompany
your project from planning through to commissioning
To get started, we invite you to reach out to me.
I’ll be your personal guide throughout your
onboarding enquiry with us.
Please direct dial, text or
WhatsApp me:
John Owen
07776 213919
Int’ 0044 7776 213919
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